Robot Laser Cladding Machine for Agricultural Machinery Tools
1.Description
YDGD-6000 is composed of Chuangxin 6000W cladding fiber laser, transmission coaxial ring laser cladding head, pneumatic split high-precision powder feeder, robot base, FANUC M-20iD/25 (arm span: 1831mm; end load: 25kg), HL-6000-QG2/2 water chiller, Wenfeng 60KVA voltage stabilized power supply and integrated control software and hardware. The equipment adopts PLC integrated control system, which can realize centralized control of six-axis robot, laser, powder feeder, and protective lens temperature monitoring.
2.Main technical parameters
| Item |
YDGD-6000 parameters |
| Laser power |
6000W |
| Powder feeder |
Pneumatic split high precision powder feeder (9L) |
| Cladding head |
Transmission coaxial annular cladding head (focal spot 3-5mm) |
| Six-axis robot |
Arm span: 1820mm; Load: 20kg |
| Control System |
PLC (with 10-inch touch screen) |
3.Equipment installation conditions
| Category |
Requirmrnt |
consumption |
Power |
Three-phase power 380V ± 10%, 50Hz; single-phase power AC 220V ± 10%, 50Hz |
The power consumption of the whole equipment is about 40KW |
| Energy |
Protective gas: Argon/Nitrogen, conditional AP bottled argon or liquid argon |
Consumption depends on the process |
| Cooling water |
Laser and chiller use pure water |
50L |
| Environment |
Foundation requirements: cement strength ≥ C25; foundation cement thickness ≥ 260 mm; ground load: 5 tons/m2; foundation vibration: ≤ 0.5G; ambient temperature: 10-45ºC; acceptable temperature and humidity range: 40%-75%RH at 10-26ºC; electromagnetic radiation requirements: National Standard of the People's Republic of China GB8702-2014 |
NO |
4.Main equipment specifications
Fiber laser MFSC-6000
The MFSC series laser is a product for industrial applications. It is a compact and efficient high-power laser, mainly used in welding, cladding and other fields. The main features are:
1. Stable performance, high beam quality;
2. High photoelectric conversion efficiency, low power consumption;
3. High reliability, long life;
4. Output power waveform can be edited;
5. Expansion bus interface;
Transmission laser cladding head YDGD-03-QBH
1.Transmission optical path, with multi-layer protective lens protection and drawer-type design, convenient for inspection and replacement;
2.With suitable laser process, an average powder utilization rate of 93% can be achieved, greatly reducing the user's use cost;
3.High-quality circular spot, through process parameter adjustment, can achieve controllable dilution rate and heat-affected zone;
4.Optimized water cooling structure, can achieve 24h continuous and stable operation;
5.Add coaxial airflow injection module to protect the lens for a long service life and good cladding layer forming quality;
Water Cooler HL-6000-QG2/2
1.The control system adopts LCD Chinese-English bilingual conversion computer controller, CPU fully automatic control, can realize human-computer dialogue, simple and intuitive operation. Water temperature control accuracy ±1ºC; It has automatic fault diagnosis function, directly displays the fault point on the screen, prompting users to handle it quickly; Provide RS485 communication interface, which can realize communication function with the host;
2.Provide multiple protection functions and passive alarm terminals, remote control terminals, easy to realize CNC centralized control and monitoring;
3.
Among them, the "dual-temperature" precision water cooler provides stable and accurate water temperature control for the laser, and also provides a water temperature close to the ambient temperature for lens cooling, which solves the problem of condensation damage when the lens is cooled with low-temperature water.
5.Detail images
6.System configuration
| Item |
Index requirements |
| Model |
YDGD-ZN |
| Alarm record |
Laser, powder feeder, water cooler, gas flow, temperature |
| Control panel |
10-inch touch screen |
| Integrated control |
Laser, powder feeder, water cooler, protective lens temperature monitoring, flat turntable |
| Status indication processing |
Dynamic Chinese prompts |
Warranty: 12 months from the date of Bill of Lading.
The Seller shall bear responsibility for the entire machineries normally working during 12 months from the date of Bill of Lading. During warranty period, if are damages and disorders of equipment due to machine quality, The Seller shall be responsible for replacement of the defective parts with new parts. The warranty shall also include performance functions as defined in the offer. In the case that there is any defect The Buyer shall inform The Seller in writing and photos of the broken parts. The Seller will assist and deal with such damages within 15 days from receipt of The Buyer's above information.
The Seller doesn't guarantee the spare parts which are easily worn out / damaged. The Seller deems it his responsibility to furnish The Buyer these spare parts at prices reasonable or agreed.
The Seller doesn't guarantee equipment in case faults caused by operators' improper operation or electric source's breakdown.
Service condition:
1) When Sellers send engineer to Buyer's place for Installation, Commissioning and training for the machine in this contract in Buyer's place, Buyer shall undertake all the relative fees like, all tickets, accommodation for Seller's engineers.
2) Seller shall, within one week of receiving the above information, provide the required and qualified personnel to undertake supervision of installation, commissioning and training.
3) If the Buyer needs the service after sales from Seller, then Buyer shall undertake all the relative fees, like Round Tickets, Accommodation, Internal and international transportation, Labour cost of engineers etc.
4) When the Seller's engineer carries out the services in Buyer's place, Buyer shall arrange a Translator that can speak Chinese for Seller's engineer.
5) Labour cost for engineers: 100.00 USD per person, per day.
Audited Supplier 
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