CNC fiber laser additive repair machine Automatic laser cladding shaft
I Machine features and function
1.This machine use high speed cladding technology to meet the coating manufacturing and rapid repair application requirements of various workpiece with high efficiency, low cost, and green It is environmentally friendly and can prepare a strengthened layer with extremely low dilution rate and much higher bonding strength than electroplating. It is mainly used in coal mining, machinery manufacturing, printing industry, food industry and other fields.
2. high-speed laser cladding changes the interaction process between the laser and the powder to melt or semi-melt the powder on the molten pool, and at the same time melt the matrix and rapidly solidify with the matrix to form a metallurgically combined surface coating.
3.During the cladding,the workpiece is rotate ,and the laser head is drive by motor to weld one circle and one circle until weld all the surface as setting on Touch screen.Workpiece rotation speed is adjusted by servo motor , stepless adjustment, to improve the reliability.
4.the moving cross mechanism or robot with can move on Liner guide rail drive by servo motor ,can cladding any position and any length on machine bed
5.The servo bus control system is adopted, and the worktable is made of high-strength and high-quality cast iron materials to ensure the stability and accuracy of the machine tool.
6.The high-speed rotating headstock adopts stepless speed change design, which is simple and quick to operate. It has a follow-up powder receiving tray design, which is convenient for quick powder collection.
7.Independently researched and developed high-power fiber laser equipped with high-speed laser cladding head and high-speed laser cladding nozzle, which can achieve high-efficiency and high-precision cladding processing of workpieces
8.The high-speed rotating headstock adopts stepless speed change design, which is simple and quick to operate. It has a follow-up powder receiving tray design, which is convenient for quick powder collection.
Independently researched and developed high-power fiber laser equipped with high-speed laser cladding head and high-speed laser cladding nozzle, which can achieve high-efficiency and high-precision cladding processing of workpieces.
Welded product picture
II Parameters:
| No. |
Items |
Specification |
| 1 |
Applicable diameter of pipe/tank |
customzied as the min and max diameter of workpiece |
| 2 |
Applicable length |
customzied as the min and max length of workpiece |
| 3 |
Material thickness |
customzied as the min and max thickness of workpiece |
| 4 |
Material |
steel,cast iron,stainless steel ,aluminum,copper or other metal |
| 5 |
Control system |
Japan Omron PLC and touch screen |
| 6 |
Welding speed |
stepless adjustable as need |
| 7 |
Welding torch moving range in left-right direction drive by motor |
customzied as the max length of workpiece |
| 8 |
Welding power source |
Raycus brand or Max brand as need or customer required |
| 9 |
Machine working voltage |
380v 3phase for welding power source
220v 1phase for automatic welding machine bed |
| 10 |
Protection air |
as welding method |
III Main struction
1.welding torch is pneumatically moved in up-down direction. Welding torch can be adjusted up and down, side to side and angled turn..
2. Drive device includes motor, straight rack & pinion and linear guide way.
3. Japan OMRON PLC machine as the control system,control the implementation of the welding program. Stable system, simple structure, and easy to maintain. Touch screen as the input and output interface.Welding length, arc striking & ending time, welding current and welding speed can be input through the interface. Welding mode and welding specification can be preset,saved and recalled. With the help of touch man-machine interface,it is convenient to change parameters and status.
4. We are using copper clamping bar and copper back bar in your machine. They can be for steel, stainless steel and Al. Copper bar is used to conduct both heat and electricity. Firmly clamp work-piece. It is also used to protect steel surface. Surface of the cylinder/tank will not have scratch and mechanical damage.
5.Easy assembly and fixation. Tank is centrally positioned and clamped by round core axis and pneumatic pressure plate. Cylinder/tank is centrally positioned by pneumatic pin.
6. Equipped with pneumatic cylinders to fix product. Cylinders are used to control copper clamping bar. They will fix longer tank firmly.
7.For TIG welding method ,There is a water-cooling system and self-shielding welding system in the copper lining bar and the clamps.
IV Sales Term
- Payment term: 30% T/T advance along with the purchase order, balance should be cleared before delivery
- Delivery time: 60 days on receipt of payment in advance
- Guarantee: 12 months for the whole machine
V Company introduction :
Jinan Haoyu Automation system Co., Ltd (another name is Jinan Haoyu CNC Machinery Co., Ltd) is a high-tech private company located in Jinan City ,Shandong province. We have been a professional manufacturer in the field of welding automation from 2004.
Our products mainly include automatic welding machine, robot welding station, automatic pipe cutting machine, automatic material handling equipment, automatic assembling machine,these machines are widely used in the areas of automobile,construction machinery, railway vehicle, electric power, shipbuilding, pressure container, petrochemical, house appliances and other industry, etc.
We established a long-term cooperative relationship with more than 60 countries and regions, such as Canada,Italy,Australia,United States,India,south America.Our welding machines are recognized by customers with quality and excellent service.the company have obtained CE and ISO certification .
With strong R&D staffs and Strict QC&QA team,so can design and produce as customers' requirements.Our sales team provide perfect support from Pre-sale and after-sale, in-sale.Technology Improvement and perfect products are the eternal pursuit of the company.
Welcome to Visit us at any time!
VI Service support :
We have always been committed with the service idea of customer-centric, supply Installation, adjustment, training and maintenance in pre-sales and after-sales service.
1. Pre-sales Service
Before signing contract, customers can get production plan, technical consultant and equipment suggestion and etc.
2. Training service
Customers can get free technical training in China factory. Mainly training are Training for machine,Basic daily cleaning and maintenance for the machine,Solutions for common hardware problems
3. Equipment Maintenance
One year free maintenance, lifelong caring,Free technical consultant,Customer service responding in 2 hours
4.Pre-shipment inspection system:
4.1 According to the customer's shipping details, we will check the products size, weight, spare parts, protective film and other information one by one for each invoice of goods. If there are any doubtful goods before delivery, quality inspectors will open the package in time and inspect the goods through professional testing equipment to ensure the accuracy of delivery.
4.2.The outer packaging of each goods will also be checked, such as whether the packing is damaged, whether the wooden pallet is fumigated, whether the exported goods are packed with steel strips,etc. To ensure that the goods are not damaged during loading and unloading.
Transportation ways : To central Asia, we use railway transport. To other countries, we choose sea transport. But all the products loaded on the containers.
5 .Afer sale service system
5.1 After our customer having received goods, if there are problems caused by the transportation of materials, we would let the customer take photos before unloading, give feedback to the freight forwarder, and make insurance compensation.
5.2. After customers received the goods, if there some quality problems ,production problems. If it is confirmed that there are indeed quality problems.Our QA and QC managers and relevant responsible department will give the reasonable compensation content based on the business contract .
5.3 Our Technology support team will provide on-line training or site training (engineers go to customers 'factory site ) as customers need
6.Warranty :uausally is one year ,also can be 2~5years as customers requirement
VII Package
1.Normally we will use fumigation plywood case for packaging; for some big machine, we can use steel pallet and plastic filme cover.All machines are paint with anti rust paint or oil before leaving factory.
2.Package can be as customers' requirement
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